Ua tiav cov txheej txheem ntau lawm los ntawm Titanium Ingot rau Titanium Phaj
Titanium ingots yog tuab, cylindrical semi- tiav blanks nrog ntxhib thiab tsis sib xws grain qauv, uas tsis tuaj yeem siv ncaj qha los ua cov khoom tiav phaj. Titanium phaj kev tsim khoom yog thermo- txheej txheem txheej txheem txheej txheem kev sib txuas ua ke siab - kub cua sov, ntau- dhau dov, kev ntxhov siab, kev kho deg thiab kev ua tiav tiav. Tag nrho cov txheej txheem kho cov txheej txheem sab hauv, tshem tawm qhov tsis xws luag, txhim kho cov khoom sib xws, thiab thaum kawg tsim cov pav ca, du, dimensionally raug titanium daim hlau thiab cov ntawv rau kev lag luam, aerospace, kev kho mob thiab semiconductor daim ntaub ntawv. Cov txheej txheem txheem ntws yog raws li hauv qab no.
Ingot tshuaj xyuas thiab Preheating Preheating
Tsim nyog titanium ingots tom qab kuaj lub cev thiab tshuaj lom neeg yog thawj zaug rov- tshuaj xyuas qhov tawg, oxide scaling thiab sab hauv seem tsis xws luag. Cov khoom tsis tsim nyog raug tshem tawm los ntawm kev tig thiab tev tawm kom huv si thiab tsis zoo -dawb nto. Cov txheej txheem titanium ingot tau muab tso rau hauv lub qhov cub tshwj xeeb cua sov thiab ua kom sov rau qhov zoo tshaj plaws dov kub ntau yam (850℃-1050 degree) raws li qib titanium thiab thickness. Cov cua kub tsis sib xws tshem tawm qhov sib txawv ntawm qhov kub thiab txias, tiv thaiv dov tawg, thiab ua kom ruaj khov yas deformation thaum ua tiav tom qab.
Kub Forging Breakdown (Grain Refinement)
Ua ntej dov, lub rhuab titanium ingot undergoes preliminary kub forging rau grain tawg thiab qauv homogenization. Nruam forging refines coarse cam khwb cia grain qauv ntawm titanium ingot, tshem tawm sab hauv porosity thiab micro-segregation, thiab zoo heev txhim kho lub compactness thiab mechanical uniformity ntawm qhov dawb paug. Cov kauj ruam no yog qhov tseem ceeb kom tsis txhob muaj qhov tsis xws luag thiab anisotropy hauv cov phaj titanium kawg.
Multi-Pass Kub Rolling Forming
Lub forged titanium dawb paug yog xa mus rau hnyav- lub luag haujlwm phaj dov zeb rau ntau- dhau kub dov. Raws li lub hom phiaj thickness, cov dawb paug yog dov maj mam los ntawm tuab ingot dawb paug mus rau nruab nrab phaj nrog uniform thickness los ntawm rov nias thiab ncab. Tswj dov txo thiab dov ceev kom zoo ib yam deformation ntawm txhua txheej ntawm cov khoom, zoo tshem tawm cov residual casting defects thiab tsim nruam thiab ntom hlau streamline. Kub dov txiav txim siab qhov yooj yim thickness, flatness thiab tag nrho cov neeg kho tshuab kev ua tau zoo ntawm titanium phaj.
Annealing Thaum tshav kub kub kho (Stress Relief)
Kub- dov cov phaj nruab nrab ua rau muaj kev ntxhov siab loj hauv thiab ua haujlwm hnyav thaum dov. Cov phaj yog muab tso rau hauv lub tshuab nqus tsev kho cua sov rau qhov siab -kub annealing. Cov txheej txheem no tso tawm tag nrho cov kev ntxhov siab ntawm cov khoom seem, softens cov khoom, stabilizes cov qauv hauv metallographic, txhim kho toughness thiab ductility, thiab tiv thaiv phaj deformation los yog tawg thaum lub sij hawm tom qab txias ua thiab kev pab cuam. Lub tshuab nqus tsev annealing tseem zam cov oxidation theem nrab ntawm titanium phaj nto.
Descaling thiab Pickling
Siab -kub dov thiab annealing daim ntawv tuab oxide nplai ntawm titanium phaj nto. Cov phiajcim raug kho los ntawm kev txhaj tshuaj blasting thiab kev tshaj lij acid pickling kom tshem tawm cov oxide txheej txheej, nplai thiab qhov chaw paug. Tom qab pickling, nruj tu thiab ziab yog ua los xyuas kom meej tias tsis muaj acid residue thiab tsis muaj dej stain nyob rau saum npoo, ua tiav ib tug huv si thiab xim hlau nyiaj ntawm lub xeev.
Txias Rolling & Precision Thickness Calibration
Rau cov phaj nyias thiab siab - cov phaj tiav tiav, txias dov yog siv tom qab kub dov thiab annealing. Multi-dhau txias dov ntxiv kho thickness kam rau ua, txhim kho nto smoothness thiab flatness, thiab txhim kho phaj nto tiav. Txias dov tuaj yeem tswj nruj qhov ntev kom ua tau raws li qib siab - cov txheej txheem rau aerospace, kev kho mob thiab qib semiconductor titanium phaj.
Straightening thiab Leveling
Tom qab dov, titanium daim hlau yuav muaj me ntsis dabtsi yog khoov thiab tsis sib xws flatness. Cov phaj raug xa mus rau lub tshuab ua kom zoo tshaj plaws rau ntau- taw tes ncaj thiab theem kom tshem tawm cov phaj warpage, xyuas kom meej tag nrho cov flatness uniformity thiab ua tau raws li kev lag luam sib dhos thiab vuam cov qauv.
Txiav, Edging thiab Finishing
Raws li cov neeg siv khoom xav tau loj, cov phiaj xwm yuav raug kho -ntev txiav, ntug trimming thiab xaus lub ntsej muag. Burrs, cov npoo ntse thiab cov npoo tsis sib xws raug muab tshem tawm kom ntseeg tau tias cov npoo npoo zoo nkauj, qhov loj me thiab sib dhos zoo sib xws.
Kev soj ntsuam zaum kawg thiab kev lees paub zoo
Tiav tiav titanium daim hlau tau txais kev soj ntsuam zoo tag nrho: qhov ntsuas qhov ntev ntawm qhov ntsuas pom, kev sim tiaj tus, kev kuaj pom qhov tsis xws luag, kuaj ultrasonic sab hauv qhov tsis zoo, thiab cov cuab yeej cuab tam thiab tshuaj muaj pes tsawg leeg rov- pov thawj. Tag nrho cov khoom raug soj ntsuam nruj me ntsis raws li ASTM B265 thiab GB / T 3621 tus qauv kom paub meej tias tsis muaj kab nrib pleb, suav nrog, porosity lossis defects.
Marking, Ntim thiab xa khoom
Tsim nyog titanium daim hlau raug cim nrog batch tooj, rauv tooj, cov ntaub ntawv qib, specification, txheem thiab soj ntsuam cov ntaub ntawv. Lawv muaj kev tiv thaiv nrog kev tshaj lij los tiv thaiv - kev sib tsoo thiab tiv thaiv - cov khoom khawb, tom qab ntawd muab tso rau hauv thiab xa tawm. Tiav titanium daim hlau yog dav siv nyob rau hauv tshuaj corrosion kuj, aerospace manufacturing, khoom kho mob, tshiab zog zog thiab semiconductor industries.
Ua tiav txheej txheem Summary ntawm Titanium Ingot rau Titanium Phaj
Ingot Inspection & Surface Peeling → Uniform Heating → Kub Forging Grain Refinement → Multi-pass Kub Rolling → Nqus Annealing → Descaling & Pickling → Precision Cold Rolling → Phaj Leveling → Tsau -size Cutting & Edging → Full Quality Inspection Plate
