CNC titanium machining

CNC titanium machining
Paub meej:
Peb lub tuam txhab kev siv zog hauv kev ua haujlwm ntawm titanium thiab titanium alloy CNC machining, npog qhov loj me xws li cov khoom siv teeb tsa, cov txheej txheem kev daws teeb meem, kev tswj xyuas qhov tseeb, thiab cov khoom siv ua raws, tuaj yeem ua tau raws li cov neeg siv khoom xav tau thiab muab cov ntaub ntawv pov thawj thiab muaj tseeb rau kev txiav txim siab kev koom tes.
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Kev piav qhia ntawm Core Titanium CNC Machining Equipment Capability

 

Peb lub tuam txhab tau nruab nrog cov txheej txheem ua tiav ntawm siab - kawg cov cuab yeej ua haujlwm tshwj xeeb rau titanium alloys, nrog rau tag nrho - txheej txheem kev muaj peev xwm los ntawm kev siv tshuab ntxhib mus rau precision machining. Cov khoom siv precision, ruaj khov thiab hloov tau raws li qhov yuav tsum tau muaj ntawm siab -kawg teb xws li aerospace, kev kho mob, thiab marine engineering. Daim ntawv teev cov khoom siv tshwj xeeb thiab cov tsis muaj raws li hauv qab no:

 
CNC khoom hom Core Technical Parameters Siv tau cov txheej txheem txheej txheem Txhawb Cov Txheej Txheem Pabcuam
5-axis CNC Machining Center

X / Y / Z Axis Mus Ncig: 500/450/400mm;

Spindle ceev: 12000r / min;

Qhov tseeb qhov tseeb: ± 0.003mm;

Rov ua qhov tseeb qhov tseeb: ± 0.0015mm;

5-axis Linkage Qhov tseeb: ± 0.002mm

Complex Surfaces, Tshwj xeeb -zoo li tus yam ntxwv (piv txwv li, Aerospace Engine Blades, Medical Artificial Joints)

Siab -siab Txias System (Pressure 40MPa), Tsis Siv Neeg Ntsuas Qhov System, Workpiece Online Detection System

Tig-mill Compound Machine Tool

Max Machining Diameter: 500mm;

Max Machining Length: 1500mm;

Spindle ceev: 6000r / min;

Tig qhov tseeb: ± 0.002mm;

Milling Positioning raug: ± 0.003mm

Ncej qhov chaw, Disc-zoo li Titanium Alloy Parts (piv txwv li, Marine Engineering Flanges, Tsheb Cav Txuas Qws)

Tsis siv neeg nti tshem tawm qhov system, qhov ntsuas kub tsis tu ncua, Kev kub siab -siab Internal Cooling System

High-Precision Vertical Machining Center

X / Y / Z Axis Mus Ncig: 1524/635/610mm;

Spindle ceev: 10000r / min;

Qhov tseeb qhov tseeb: ± 0.004mm;

Rov ua qhov tseeb qhov tseeb: ± 0.002mm

Nruab nrab thiab loj Titanium Alloy Cov Qauv Khoom, Batch Standardized Parts

High-Kev ceev txiav System, Tsis siv neeg hloov cuab yeej System (Tool Magazine Capacity 24 Tools)

Precision Sib Tsoo Tshuab

Sib tsoo qhov tseeb: ± 0.001mm;

Nto Roughness txog Ra Tsawg dua lossis sib npaug li 0.02μm;

Qhov siab tshaj plaws sib tsoo: 400mm

Precision Machining ntawm High-precision Titanium Alloy Parts (piv txwv li, Kev Kho Mob Kho Mob, Aerospace Precision Shafts)

Precision Grinding Fluid Filtration System, Ntawm -line Roughness Detection System

Tshwj xeeb ua Technology Scheme rau CNC Titanium Alloys

Nyob rau hauv kev pom ntawm kev ua haujlwm nyuaj ntawm titanium alloys xws li lub zog siab, tsis tshua muaj thermal conductivity, yooj yim ua hauj lwm hardening, thiab yooj yim lub cuab tam adhesion, peb lub tuam txhab tau tsim ib tug ua tiav txheej txheem tshwj xeeb cov kev daws teeb meem, npog tag nrho cov txheej txheem ntawm tig, milling, 5-axis linkage machining, tshav kub kho, nto kho, thiab lwm yam.

Kev Siv Tshuab

Muaj feem xyuam Titanium Alloy Qib

Kev xaiv cuab yeej

Core Process Parameters

Kev daws teeb meem rau kev ua haujlwm nyuaj

Ua tiav Milling

Gr5 (Ti-6Al-4V), Gr11

Cov cuab yeej Cemented Carbide (TiAlN Txheej)

Txiav ceev: 30-60m/min; Pub tus nqi: 0.05-0.2mm / r; Txiav qhov tob: 0.1-0.5mm; Txoj kev txias: Cov roj txias txias (40MPa)

Txais yuav "siab pub tus nqi, me me txiav qhov tob" hom kom txo tau cov cua sov sib sau ua ke; siab -lub zog cua txias tshem tawm cov chips hauv lub sijhawm tiag tiag kom tsis txhob muaj cov cuab yeej adhesion; tool edge passivation kev kho kom txo tau kev ua hauj lwm hardening

5-axis Linkage Machining

Gr5 ELI, Gr 9

Khoom Cemented Carbide End Mills (Round Corner Edges)

Spindle ceev: 8000-12000r / min; Pub ceev: 500-1500mm / min; Lub kaum ntse ntse: ± 0.001 degree; Kauj ruam nrug: 0.1-0.3mm

Txais kev hloov pauv kev tswj hwm thev naus laus zis los kho cov kev txwv raws li qhov chaw curvature; ua kom tiav ntau- txheej txheem machining nrog ib qho clamping kom txo tau cov clamping yuam kev; saib xyuas cov cuab yeej hnav hauv lub sijhawm tiag tiag thiab them nyiaj rau nws

Deep Hole Machining (Lub qhov taub tsawg dua lossis sib npaug li 10mm, Qhov tob- txoj kab uas hla10)

gr2,g 5

Internal Cooling Deep Qhov Drills (Cemented Carbide)

Txiav ceev: 20-40m/min; Pub tus nqi: 0.03-0.08mm / r; Cua txias: 50MPa; Chip Removal Method: High-pressure Oil Cooling Forced Chip Tshem Tawm

Txais yuav stepped pub hom kom tsis txhob nti blockage; Cov cuab yeej cua txias sab hauv mus txog qhov chaw txiav ncaj qha rau kev txo qhov kub thiab txias; saib xyuas qhov ncaj ntawm lub qhov hauv lub sijhawm tiag tiag thaum ua haujlwm thiab kho lub sijhawm

Nyias-walled Part Machining (Wall Thickness2 hli)

Gr5, Ti-5553

Siab -Speed ​​Steel Tools (TiN Txheej)

Txiav ceev: 40-80m / min; Pub tus nqi: 0.02-0.05mm / r; Txiav qhov tob: 0.05-0.1mm; Clamping txoj kev: Nqus adsorption Clamping

Kev cai hloov tau yooj yim los txo cov clamping deformation; txais yuav symmetric ua lub tswv yim kom sib npaug txiav quab yuam; ua kev laus kev kho mob tom qab ua kom tshem tawm cov kev ntxhov siab sab hauv

 

Kev kho cua sov thiab txheej txheem kev kho deg

 Kev kho cua sov:

Ua raws li tus qauv AMS 2801 nruj me ntsis thiab kho cov txheej txheem rau qib sib txawv titanium alloy. Piv txwv li, Gr5 titanium alloy txais kev daws teeb meem + kev laus kev kho mob: kev daws qhov kub thiab txias 920 degree, txuag hluav taws xob rau 1h, cua txias; aging kub 500 degree, txuag tshav kub rau 4h, cua txias. Tom qab kev kho mob, qhov nyuaj tuaj yeem ncav cuag 30-35HRC thiab lub zog tawm los Ntau dua lossis sib npaug rau 860MPa

 

Txheej txheem kho saum npoo:

Kev kho mob-qib qhov chaw: Electropolishing kev kho mob, nto roughness Ra Tsawg dua los yog sib npaug rau 0.4μm, ua tau raws li ISO 10993 biocompatibility yuav tsum tau;

Aerospace- qib Qib: Kev kho anodizing, oxide zaj duab xis thickness 5-10μm, txhim kho hnav tsis kam thiab corrosion kuj;

Marine Engineering Parts: Tshuaj hloov pauv zaj duab xis kho, dhau ASTM B117 3000-teev tshuaj tsuag ntsev, nrog rau kev tsim nyog corrosion.

 

Precision thiab Quality Verification Capability

Cov khoom siv kuaj lub npe

Kev xeem raug

Kev xeem ntau yam

Calibration voj voog

Coordinate Measuring Tshuab

±0.5μm

X / Y / Z: 900/1200/800mm

6 hli

Laser Scanner

± 0.01 hli

Scanning Ntau: 0.1-70m

6 hli

Nto Roughness Tester

0.001μm

Kev ntsuas ntau: Ra 0.001-20μm

3 Lub Hlis

Roundness Tester

± 0.0001 hli

Txoj kab uas hla: 0-40mm

6 hli

Ultrasonic Flaw Detector

Yam tsawg kawg Detectable Defect: 0.1mm

Test Thickness: 1-100mm

6 hli

Titanium CNC Cov Txheej Txheem Ua Haujlwm Zoo

 

Peb lub tuam txhab siv ib qho "peb-kev soj ntsuam theem" ​​(tus kheej- kev tshuaj xyuas → kev tshuaj ntsuam xyuas → kev tshuaj xyuas tshwj xeeb). Txhua batch ntawm cov khoom yog muab nrog ib tug ua tiav kev soj ntsuam daim ntawv qhia, nrog rau cov ntsiab lus hauv qab no:

 

Raw Material Inspection Report: Cov Khoom Siv Certificate, Chemical Composition Analysis Report (xws li, Hydrogen Cov ntsiab lus tsawg dua lossis sib npaug li 125ppm, Cov ntsiab lus Oxygen Tsawg dua lossis sib npaug li 0.20%), Mechanical Property Test Report;

 

Daim Ntawv Qhia Txog Kev Tshawb Fawb: Dimension Inspection Records ntawm Txhua Tus Txheej Txheem, Cov Txheej Txheem Kev Kho Hniav Kub Cov Ntaub Ntawv Cov Ntaub Ntawv, Cov Ntaub Ntawv Nto Roughness Detection;

 

Daim Ntawv Qhia Txog Kev Tshuaj Xyuas Cov Khoom Ua tiav: Cov ntaub ntawv ntsuas qhov ntev tag nrho (nrog rau daim duab ntsuas kev sib koom tes), Tsis yog-Daim ntawv qhia kev puas tsuaj (Ultrasonic/Fluorescent Penetrant Testing Results), Daim Ntawv Qhia Tshuaj Ntsuam Xyuas Kev Kho Mob;

 

Batch Traceability Record: Ntau lawm Batch, cov khoom siv, cov neeg ua haujlwm, cov neeg soj ntsuam, Calibration cov ntaub ntawv ntawm cov khoom kuaj, thiab lwm yam.

 

 

Cim npe nrov: Tuam Tshoj cnc titanium machining manufacturers, lwm tus neeg, Hoobkas

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